Effect of additive distribution in H2 absorption and desorption kinetics in MgH2 milled with NbH0.9 or NbF5

This paper presents a comparative study of H₂ absorption and desorption in MgH₂ milled with NbF₅ or NbH_0.9. The addition of NbF₅ or NbH_0.9 greatly improves hydriding and dehydriding kinetics. After 80 h of milling the mixture of MgH₂ with 7 mol.% of NbF₅ absorbs 60% of its hydrogen capacity at 250 °C in 30 s, whereas the mixture with 7 mol.% of NbH_0.9 takes up 48%, and MgH₂ milled without additive only absorbs 2%. At the same temperature, hydrogen desorption in the mixture with NbF₅ finishes in 10 min, whereas the mixture with NbH_0.9 only desorbs 50% of its hydrogen content, and MgH₂ without additive practically does not releases hydrogen. The kinetic improvement is attributed to NbH_0.9, a phase observed in the hydrogen cycled MgH₂ + NbF₅ and MgH₂ + NbH_0.9 materials, either hydrided or dehydrided. The better kinetic performance of the NbF₅-added material is attributed to the combination of smaller size and enhanced distribution of NbH_0.9 with more favorable microstructural characteristics. The addition of NbF₅ also produces the formation of Mg(H_xF_1-x)₂ solid solutions that limit the practically achievable hydrogen storage capacity of the material. These undesired effects are discussed.     

铣削加工每齿进给量的决定因素研究及验证

研究了面铣刀的主偏角对切屑厚度和每齿进给量的影响,铣削中每齿进给量的决定因素,切削宽度与刀具直径的比值对切屑厚度的影响等问题进行理论分析,同时结合变速箱壳体铣削加工过程进行验证,解决了合理选择铣刀及切削参数以提升加工效率的问题。     

Chromatic adaptation in a 2D photograph demonstrated by a D‐up viewer

It is said that we cannot have color constancy in a photograph. The concept of recognized visual space of illumination (RVSI) asserts that chromatic adaptation occurs when one perceives the illumination that is filling a space and not the objects in the space. It predicts then that if one perceives a 3D scene in a photograph, then color constancy will occur in the photograph. In this work, a dimension‐up (D‐up) viewer was developed to perceive a 3D scene on a 2D photograph, and the effect of chromatic adaptation was measured by the color appearance of a gray patch placed at the center of the photograph. Subjects saw the patch as a vivid color when they saw a photograph that had been taken under colored illumination, which is a normal experience in a real space observation. When the color appearance was measured by the elementary color naming method, the amount of chromaticness of the patch in percentage and the apparent hue were very similar to those observed in the 2‐room technique, thus confirming the prediction by the RVSI theory.     

TC21复杂回转构件车铣复合柔性快速装夹技术研究

为了实现TC21复杂回转构件车铣复合柔性快速稳定装夹,基于零点定位系统,从工艺凸台、夹具结构、液压系统、定位精度计算和装夹强度计算等方面研究,设计了一套车铣复合柔性快换装夹系统。实践证明,该系统能实现准确定位、快速稳定夹紧,解决了工件装夹找正时间长,加工过程中发生偏转的问题,且能满足车铣复合不同工件的柔性快速换装,具有很好的通用性。     

Preparation of presintered zirconia blocks for dental restorations through colloidal dispersion and cold isostatic pressing

This work proposes an effective method for dispersion of zirconia suspension for dental block preparation and optimizes the cold isostatic pressing (CIP) pressure to improve the densification of slip-casted zirconia blocks. Two batches of 44 wt% zirconia suspension were prepared using distilled water in a pH 2 medium containing 0.5 wt% polyethyleneimine as dispersant. The first batch was sonicated for different durations (from 5 min to 30 min), and the second batch was dispersed through ball milling at rotational speeds of 200, 300, and 400 rpm for 60, 90, and 120 min. All suspensions were subjected to sedimentation test and particle size measurement. Results revealed that the optimum ultrasonication duration was 10 min, which yielded the smallest particle size of 133 nm. Ball milling at 300 rpm for 120 min achieved the maximum dispersion of particles, with an average size of 75 nm. Under the optimum conditions of ultrasonication duration, ball milling duration, and ball milling speed, the particle size decreased to 48 nm, which is close to the primary particle size. These dispersion techniques and parameters were selected for preparing a suspension to be consolidated into blocks through slip casting and were enhanced through CIP at pressure ranging from 100 MPa to 300 MPa. CIP compaction at 250 MPa significantly increased the shrinkage percentage of green zirconia blocks, with pore radius decreased to 18 nm. The density of zirconia pressed at 250 MPa and presintered at a low temperature of 950 °C was 59% of the theoretical density and was higher than that of commercial presintered blocks. Thus, CIP should be conducted under a compaction pressure of 250 MPa to produce dense and homogeneous zirconia blocks.     

Homogeneous dispersion of boron nitride nanoplatelets in powder feedstocks for plasma spraying

Hexagonal Boron nitride nanoplatelet (BNNP) with the combination of excellent mechanical properties, high-temperature thermal stability, and self-lubrication is a promising strengthening agent in plasma-sprayed composite coatings. However, it is a significant challenge to produce plasma sprayable feedstocks with homogeneously dispersed BNNPs owing to the intrinsic agglomeration of BNNPs. In this research, three powder preparation processes (electrostatic interaction, ball milling, and shear mixing) were employed to disperse BNNPs in Ni-Cr-Cr₂O₃ (NCCO) powders. The shear mixing process presents a competitive advantage in powder preparation, providing stable shear force and achieving exfoliated BNNPs homogeneous distribution in the composite powders. The spray drying technique was finally utilized to obtain spherical agglomerated BNNP-NCCO feedstocks with characteristics of relatively smooth surface and uniform size distribution. Hence, shear mixing and spray drying processes are expected to produce large-scale spherical composite powders with a homogeneous distribution of 2D layered nanomaterials for industrial application.     

Influence of ball milling duration on the morphology,features of the structural-phase state and microhardness of 3Ni-Al powder mixture

The features of changes in the morphology, structural-phase state and microhardness of 3Ni-Al powder mixture after different duration of high-energy ball-milling have been studied. Three main stages of the evolution of the structural-phase state were revealed, which, corresponding to different duration of treatment, differ in the morphology of the powder mixture, distribution of components, phase compositions and the nature of changes in microhardness. It was found that under high-energy ball-milling conditions, the synthesis of intermetallic Ni₃Al and NiAl phases begins at much lower temperatures compared to the phase diagram. It is shown that an increase in the duration of high-energy ball-milling is accompanied by a transformation of the phase composition, the features of which determine the level of strengthening of the powder mixture studied.     

New horizon in mechanochemistry—high-temperature,high-pressure mechanical synthesis in a planetary ball mill—with magnesium hydride synthesis as an example

A new route of materials synthesis, namely, high-temperature, high-pressure reactive planetary ball milling (HTPRM), is presented. HTPRM allows for the mechanosynthesis of materials at fully controlled temperatures of up to 450 °C and pressures of up to 100 bar of hydrogen. As an example of this application, a successful synthesis of magnesium hydride is presented. The synthesis was performed at controlled temperatures (room temperature (RT), 100, 150, 200, 250, 300, and 325 °C) while milling in a planetary ball mill under hydrogen pressure ($>$50 bar). Very mild milling conditions (250 rpm) were applied for a total milling time of 2 h, and a milling vial with a relatively small diameter (φ = 53 mm, V = ～0.06 dm³) was used. The effect of different temperatures on the synthesis kinetics and outcome were examined. The particle morphology, phase composition, reaction yield, and particle size were measured and analysed by scanning electron microscopy, X-ray diffraction, differential scanning calorimetry (DSC) techniques. The obtained results showed that increasing the temperature of the process significantly improved the reaction rate, which suggested the great potential of this technique for the mechanochemical synthesis of materials.